Feeder + Jaw Crusher + PYB Cone Crusher + Vibrating Screen

Detailed Description:

Mobile four-in-one crushing plant (Feeder + Jaw Crusher + PYB Cone Crusher + Vibrating Screen) is an all-in-one, highly versatile processing system built on a heavy-duty tire-mounted chassis. Designed specifically for small-to-medium aggregate plants and mobile contractors, this compact plant combines a vibrating feeder, a primary jaw crusher, a classic PYB spring cone crusher for dependable secondary reduction, and a multi-deck vibrating screen.

By integrating the entire “feeding, primary crushing, secondary crushing, and screening” process onto a single mobile frame, this station delivers a complete closed-loop crushing circuit without requiring complex multi-machine setups or massive civil foundation work. It excels at processing hard rocks such as granite, basalt, river pebbles, and iron ore into precise, multi-specification aggregates. Operating directly at the quarry face or job site, it significantly reduces material handling costs and setup time for maximum return on investment.

Features:

1. Four-in-one integrated architecture containing a full crushing line on one chassis.
2. Heavy-duty primary jaw crusher paired with a reliable PYB spring cone crusher.
3. Multi-deck vibrating screen for simultaneous separation of multi-size products.
4. Closed-loop return belt system guaranteeing precise control of final particle size.
5. Robust tire-mounted chassis designed for quick highway towing and easy relocation.
6. Heavy-duty hydraulic support legs ensuring high stability during continuous operation.
7. Centralized electrical control panel for simplified and safe machine management.
8. Dual-power drive system compatible with both industrial grid electricity and diesel power.

Key Features:

1. Complete production line on a single wheeled chassis. By mounting the vibrating feeder, jaw crusher, PYB cone crusher, and vibrating screen on one frame, this plant provides a full-process solution from raw rock intake to final product sizing. It saves up to 60% of site footprint compared to stationary plants and eliminates the expense of buying separate mobile units.

2. Durable PYB cone crusher for economic hard rock crushing. Equipped with the classic PYB spring cone crusher, known worldwide for its heavy-duty mechanical structure, low failure rate, and high crushing force. It provides dependable secondary crushing for hard, abrasive rocks like granite and basalt while keeping operational and spare parts costs exceptionally low.

3. Closed-loop processing for superior aggregate grading. The integrated return conveyor automatically directs oversized materials from the top deck of the vibrating screen back to the PYB cone crusher for re-crushing. This closed-loop configuration ensures 100% of output aggregates match the required size specifications.

4. Rapid site deployment without concrete foundations. Featuring a heavy-duty wheeled design and adjustable hydraulic support legs, the station can be towed directly to the site by a standard truck head and set up within hours. It requires zero permanent civil foundations, allowing contractors to begin production immediately.

5. Centralized automation with dual-power capability. A centralized control box allows a single operator to manage start-up, monitoring, and shut-down for all onboard equipment. Supporting dual-power mode, it can run on economical grid power or plug into a mobile generator set in remote locations with unstable power grids.

Technical Specifications:

Model	Feeder Size (mm)	Max Feed (mm)	Primary Jaw Crusher	Secondary PYB Cone Crusher	Vibrating Screen Size (mm)	Screen Decks	Capacity (t/h)	Power (kW)
M41-PYB30	700 × 2400	< 340	PE-400×600	PYB-600	1200 × 3000	2 or 3	30–50	~ 110
M41-PYB80	800 × 3000	< 425	PE-500×750	PYB-900	1500 × 4500	2 or 3	50–90	~ 160
M41-PYB120	900 × 3500	< 500	PE-600×900	PYB-1200	1800 × 4800	3	80–120	~ 230
M41-PYB150	1000 × 3800	< 500	PE-600×900	PYB-1300 / 1200	1800 × 5400	3	100–150	~ 270

Customer Case Studies: